Mushroom spawn production technology
· Introduction
· Methods of spawn preparation
· Pure culture preparation
· Substrate preparation
· Multiplication using mother spawn
· Cares to be taken
· Economics
INTRODUCTION
Mushroom is an interesting modification of fungal form of life. They are non-green fungal plants occurring seasonally in many parts of the world in various habitats ranging from sandy plains to tropic forests and green meadows to roadsides. There are more than 2000 edible species of which only a few have been brought under cultivation on commercial scale. Of these 80 have been grown experimentally, 20 cultivated commercially and 5 are produced on industrial scale throughout the world. The species grown more commonly and having good export potential are, Agaricus bisporus (white button mushroom), Volvariella spp. (paddy straw mushroom), Pleurotus spp. (Oyster mushroom).
The word spawn in the mushroom industry means the planting material, which consists of the vegetative body (mycelium) and its substrate. In other words spawn could be regarded as analogues to the seeds of the higher plants.
METHODS OF SPAWN PREPARATION
There are three steps involved in spawn production 1) raising of pure culture, 2) prepatation of master culture / mother spawn and 3) multiplication of spawn.
PURE CULTURE PREPARATION
There are two ways of raising pure culture and they are tissue culture and spore culture. In tissue culture a well grown mushroom with membrane covering the gills is selected and from which a small bit of mushroom from gill portion is taken using forceps and inoculated on PDA or MEA media slants under aseptic condition (PDA – potato dextrose agar, MEA- Malt extract agar are the culture media readily available in the market). The mycelium covers the entire surface in a weeks time and culture becomes ready for further multiplication.
In spore culture method, the spores are collected from well developed fruiting body by ‘spore mapping technique’ and then the spores are inoculated to the PDA or MEA slants as in tissue culture under aseptic condition.
SUBSTRATE PREPARATION
1. select good quality jowar or wheat grains free from pest and moulds.
2. Boil the grains submerged in clean water for 20 – 30 minutes. When the grains become soft, remove and spread evenly on a cotton cloth to drain out the water and cool the grains.
3. Mix 3 percent chalk powder (30g / kg of grain) for adjusting the pH and to keep the grains loose.
4. Fill 250 gms of grain in cleaned and dried glucose bottle of 500ml capacity or polypropylene bags and plug the mouth of the bottle tightly with non absorbent cotton.
5. Sterilize the bottles in autoclave by exposing to 121 c and 15lbs pressure / sq inch for 20 minutes. After cooling transfer the bottles to inoculation chamber.
MULTIPLICATION USING MOTHER SPAWN
1. Always use well grown mother spawn (18-20days old). Stir the spawn using sterilized forceps to get the individual grains with fungal growth.
2. Transfer few grains with mycelial growth into sterilized substrate bottle under aseptic condition and plug it with cotton.
3. Shift the inoculated bottles to spawn running room having temperature range of 25 – 30 c
4. Inspect the bottles regularly and discard contaminated one immediately.
5. Within 15 – 20 days of inoculation mycelial growth covers entire substrate and the spawn is ready for use.
CARES TO BE TAKEN
1. Always keep the inoculation chamber and its surroundings very clean.
2. Switch on UV tube in the inoculation chamber for 30 minutes before inoculation by keeping sterilized substrate, forceps, cultures inside the chamber.
3. Innoculation is always done near the spirit the spirit lamp flame to avoid contamination.
4. The working person should swab his hands and innoculation chamber using alcohol.
5. Spawn should grow fast in the bottles, should be silky white in colour and should never show fluffy growth.
6. All grains should be covered by the mycelial growth and fresh spawn should have mushroom odour.
7. Mother spawn should not be used beyond 3-4 generations as it starts degeneration. Fresh spawn gives higher yield, therefore spawn should never be stored for more than a month.
8. All the bottles must be labeled indicating firms name, species, date of inoculation to know the age and type of spawn.
ECONOMICS
The economics of a spawn unit with the capacity of 100 bottles per day
3.1 Capital investment
a) Non recurring
Particulars
Amount (Rs.)
1
Autoclave
25000=00
2
Laminar flow
25000=00
3
LPG / Electric stove
1500=00
4
Pressure cooker
1500=00
5
Miscellaneous
1500=00
Subtotal
54500=00
b) Recurring expenditure
Sr. No.
Particulars
Qty
Price
Amount
1
Jowar / wheat
5200 kgs
15=00
78000=00
2
Non absorbent cotton
160 x 500 gms
110=00
17600=00
3
Chalk powder
156 kgs
5=00
780=00
4
Electricity
@Rs. 500/ month
6000=00
5
Labour
@ Rs 2100 / month
25200=00
6
Buckets, PP bags and miscellanous
4000=00
Sub total
131580=00
3.2 Cost of production
1
Working expenditure
131580=00
2
Interest on capital investment @ 17% / annum
9625=00
3
Depreciation @ 10% / anum
5450=00
Total
146655=00
Income by selling 27000 @ Rs. 10 / bottle
270000=00
Expenditure
1466500
Net Profit
123345=00
